Evaluation and modification of spike-tooth and rasp-bar type paddy threshers

Abstract

The field survey conducted on the threshing practices of paddy in Kerala revealed that the hand beating method which is more common in southern part of Kerala needed 154.7 man h/ha with an average output of 18.5 kg/man h requiring an amount of Rs. 823.5/ha whereas, in central Kerala the feet rubbing method required Rs. 1599.0/ha and needed only319.8 man h/ha with an average output of 11.27 kg/man h.

The 8 hp axial flow spike-tooth type and 10 hp flow through rasp-bar type threshers were evaluated and found an average output of 50 kg/hp h and 107 kg/hp h respectively. The maximum threshing efficiency of 98.77 per cent and 97.44 per cent were recorded for the flow through rasp-bar thresher during ‘virippu’ and ‘mundakan’ seasons compared to only 95.50 per cent and 94.49 per cent respectively for spike-tooth thresher. The high moist and long paddy crops used to stick and choke in between cylinder and concave clearance and hence the concave was successfully improved to eliminate these problems. The improved concave also improved the output to 1081 kg/h and 1122.6 kg/h with an increase of 9.25 per cent and 4.27 per cent respectively during ‘virippu’ and ‘mundakan’ seasons. A maximum output of 305.7 kg/hp h was obtained for the 1 hp prototype thresher with the rasp-bar cylinder compared to the output of 256.5 kg/hp h for spike tooth cylinder.

The cost of operation for the commercially available axial flow through rasp-bar threshers was found to be Rs. 400/ ha and Rs. 207/ ha respectively. The rasp-bar thresher with improved concave could save an amount of Rs. 616.5/ha which accounted to a net saving of 74.9 per cent in the cost of threshing compared to the hand beating method.