Browsing by Author "Sivaswami, M"

Now showing 1 - 8 of 8

Development and performance evaluation of a rotary tillage attachment to the KAU garden tractor
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1990) Jose, C M; Sivaswami, M
Considering the advantages of rotary tillers over non-powered tillage tools, and in order to make the KAU garden tractor a versatile farm power unit, a rotary tillage attachment for the garden tractor was developed and tested. The main components of the rotary tillage attachment are mainframe, power transmission system, blade assembly, hitching mechanism and protective cover. The depth of tillage obtained is 10 to 15 cm and the effective width of field coverage is 30 to 32 cm. The actual field capacity of the machine is 0.054 ha per hr and the quantity of fuel required to operate the machine is 0.860 1 per hr. Operator can easily walk behind the rotary tiller and turn the garden tractor to either side. The cost of production of the rotary tillage attachment is Rs. 1500.00 and the total cost of ploughing per hectare using the machine is Rs. 450.00.
Development of a low cost garden tractor
(Department of Agricultural Engineering, College of Horticulture, Vellanikkara, 1982) Sivaswami, M; Muhammad, C P
The study was conducted with the objectives of systematic analysis of components with respect to their kinematics, dynamics and ergonomics and evaluation of traction performance and economics of low cost garden tractor. A greaves Lombardini 5.4 hp diesel engine with 1800 rpm was selected and a simple three step speed reduction system having a single stage V belt drive and double stage chain drives with a pivotted countershaft clutch have been designed. A road speed of 6.635 kmph and field speed of 3.317 kpmh were achieved by using a cone pulley arrangement with 6.00 x 12 size wheel.Correct position of various components bringe the centre of gravity of the unit with and without implement at very close to the final drive axle for easy balancing
Development of a power tiller operated paddy transplanter for conventional seedlings
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1995) Prakash, K V; Sivaswami, M
Transplanting of paddy seedlings is a very tiresome and labour consuming operation and labour shortage is experienced during planting. As a solution to reduce the high cost of cultivation and labour shortage in paddy transplanting, a power tiller operated paddy transplanter is an essential need of hour. The APAU paddy transplanter was evaluated after rectifying the defects at KCAET instructional farm, Tavanur. Based on the field experiences and considering the all problems in APAU paddy transplanter, an improved version of power tiller operated paddy transplanter was developed and fabricated at KCAET Tavanur and tested during September-October 1994. The convensional root washed paddy seedlings ready to manual transplanting were used. When the power tiller is operated at a forward speed of 1.20 km per hr, the transplanter could transplant 2 to 4 seedlings per hill at a spacing of 100 to 120 mm. The average field capacity was found to be 0.13 ha per hr. A saving of Rs.800 per ha which is 50 per cent and reduction of 296 man-hr per ha which is 92.5 per cent was achieved for transplanting operation alone compared to manual transplanting.
Dynamics of power transmission in tractor mounted paddy reaper
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1996) Sushilendra; Sivaswami, M
A tractor front mounted 2.2 m wide paddy reaper windrower was evaluated to find out the optimum forward speed, cutterbar speed, conveyor belt speed and engine speed for different field conditions to achieve better harvesting and windrowing pattern, Maximum field capacity and field efficiency with less harvesting losses. Three PTO pulleys of 17.78 cm, 19.03 cm and 20.32 cm diameter with internal splines were fabricated and used with an engine speed from 1000 to 2000 rpm with four gears in low range and first gear in high range. In addition to pneumatic tyres, a pair of special cage wheels and a simple collection unit were developed and evaluated. In water submerged fields with special cage wheels and PTO pulley of 17.78 cm diameter better results were observed when reaper was operated at an engine speed of 1500 rpm with third low gear with a forward speed of 0.95 m/s. The optimum cutterbar index and conveyor index were found to be 1.56 and 2.30 respectively. The actual field capacity was 0.38 ha/hr and field efficiency was 54 per cent. The crops were found to throw within 10 cm from the discharge plate with an tiller angle of more than 85 degree with only 1.54 per cent of total loss of grain. When the soil is moist and pneumatic wheels fail to give sufficient traction, the special cage wheels were used with a PTO pulley of 19.03 cm diameter. An engine speed of 1400 rpm with third gear and with a forward speed 0.90 m/s was found to give satisfactory performance. The optimum cutterbar index was 1.66 and conveyor index was 2.45. The reaper had the field capacity of 0.36 ha/hr with field efficiency of 53 per cent. The windrowed crop were found to throw within a distance of 13.5 cm with 85 degree of tillers angle with total grin loss of 1.55 per cent. For dry fields, the reaper with pneumatic wheels was found to operate satisfactorily with 20.32 cm diameter PTO pulley at an engine speed of 1300 rpm with fourth gear and with a forward speed of 1.00 m/s. The optimum cutterbar index was 1.48 and conveyor index was 2.19. The actual field capacity was 0.38 ha/hr and field efficiency was 50.66 per cent. The tillers angle was 85 degrees with total grain loss of 1.62 per cent. It is found that the better field performance was achieved when the reaper is operated at a cutterbar speed of 1.50 m/s and conveyor belt speed of 2.20 m/s. A simple crop collection unit of size 1. 5m x 0.7m x 0.35m was developed with the provision for conveying the windrowed crop directly into the collection box. The unit was field evaluated with reaper. The box was found to fill within 10 m of travel and problems were observed in its manoeuv reability, loading and unloading of box and increased idle time.
Evaluation and modification of spike-tooth and rasp-bar type paddy threshers
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1993) Sailaja, L; Sivaswami, M
The field survey conducted on the threshing practices of paddy in Kerala revealed that the hand beating method which is more common in southern part of Kerala needed 154.7 man h/ha with an average output of 18.5 kg/man h requiring an amount of Rs. 823.5/ha whereas, in central Kerala the feet rubbing method required Rs. 1599.0/ha and needed only319.8 man h/ha with an average output of 11.27 kg/man h. The 8 hp axial flow spike-tooth type and 10 hp flow through rasp-bar type threshers were evaluated and found an average output of 50 kg/hp h and 107 kg/hp h respectively. The maximum threshing efficiency of 98.77 per cent and 97.44 per cent were recorded for the flow through rasp-bar thresher during ‘virippu’ and ‘mundakan’ seasons compared to only 95.50 per cent and 94.49 per cent respectively for spike-tooth thresher. The high moist and long paddy crops used to stick and choke in between cylinder and concave clearance and hence the concave was successfully improved to eliminate these problems. The improved concave also improved the output to 1081 kg/h and 1122.6 kg/h with an increase of 9.25 per cent and 4.27 per cent respectively during ‘virippu’ and ‘mundakan’ seasons. A maximum output of 305.7 kg/hp h was obtained for the 1 hp prototype thresher with the rasp-bar cylinder compared to the output of 256.5 kg/hp h for spike tooth cylinder. The cost of operation for the commercially available axial flow through rasp-bar threshers was found to be Rs. 400/ ha and Rs. 207/ ha respectively. The rasp-bar thresher with improved concave could save an amount of Rs. 616.5/ha which accounted to a net saving of 74.9 per cent in the cost of threshing compared to the hand beating method.
Modification and performance evaluation of six row rice transplanter for conventional seedlings
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1990) Bainu T Kuzhively; Sivaswami, M
The work was carried out at the Kelappaji College of Agricultural Engineering and Technology, Tavanur. The six – row rice transplanter was originally designed for mat type seedlings. Considering the importance of a transplanter using conventional type seedlings, the above transplanter was modified. The modifications were completed in three stages. The performance evaluation of the modified six row rice transplanter was conducted after each stage of modification. The average number of seedlings per hill could be reduced from the average value of six seedlings per hill before modification to 2.27 seedlings per hill after the modifications. The missing hills percentage was brought down from 20.83 per cent to 5.55 per cent and the floating hills percentage was reduced from 10 to 5.55. Percentage of damaged hills was reduced from 23.3 to 8.8. The field capacity of the machine was improved from 0.0139 ha/hr to 0.0162 ha/hr and field efficiency from 48.26 percent to 56.87 per cent. The use of the modified transplanter is profitable if it is operated beyond one hectare per annum. It gives a saving of Rs. 618.00 per hectare compared to the conventional hand transplanting giving a 2. 4 times reduction in total cost. The pay back period of the modified transplanter is 2.24 years when the annual utilization is 2 hectares per annum and 1.13 years when the annual utilization is 3 hectares per annum.
Optimum thresher parameters for high moist paddy
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology, Tavanur, 1993) Hamza Mollakadavath; Sivaswami, M
The study undertaken by the newly development 1 hp paddy thresher to optimise its parameters for high moist paddy revealed that the peripheral velocity from 10.80 to 21.72 m/s on the rasp – bar, spike tooth, double directional spiral cylinders didn’t influence much on the threshing efficiency. When the moisture content was increased to 35 per cent, the threshing efficiency was brought down from 98.4 to 92 per cent for rasp – bar cylinder and was increased from 88 per cent to 94 per cent in the case of double directional spiral cylinder. The maximum threshing efficiency of 99 percent was achieved for spike tooth cylinder at 19.2 per cent moisture level. The maximum threshing efficiency of 94% and the maximum output of 340 kg/h were achieved with the double directional spiral cylinder when the moisture content was 35% per cent. The proto – type thresher was found to reduce the cost of threshing to 81 per cent and reduction in labour to 85.16 per cent compared to the manual threshing.
Studies on tractor mounted paddy reaper
(Department of Farm Power Machinery and Energy, Kelappaji College of Agricultural Engineering and Technology,Tavanur, 1993) Sujatha Elavana; Sivaswami, M
A tractor front mounted 2.2 m paddy reaper-windrower was jot fabricated from Punjab. Medications were carried out to suit to Kerala conditions. Power is drawn from the PTO shaft of the tractor through the intermediate shaft to the auxiliary gearbox of the reaper. From the gearbox power is transmitted to cutterbar and conveying assemblies. The reaper assembly is connected to the hydraulic link of the tractor through wire ropes and ‘A’ frames for lifting and lowering of the reaper. The crop is cut by the reciprocating knife and is conveyed through crop row dividers, starwheels pressure springs and lugged conveyor belts and is discharged as a neat windrow. The weight distribution of tractor with and without the reaper on all the four wheels were studied. It was found that in addition to the weight of the reaper at the front axle, a weight of 85 kg is transferred from the rear axle to the front axle when the reaper is mounted at the front of the tractor. The weight of the reaper is equally shared by the left and right wheels without effecting the stability. The idle power requirement of the cutterbar, conveyor belts, universal joints, intermediate shaft and the total power requirement are found to be 0.625 hp, 2.595 hp, 0.09 hp, 0.185 hp and 3.495 hp respectively. The cost of the reaper is Rs.20,000. the average field capacity is found to be 0.37 ha/hr. The circuitous pattern of harvesting is found economical compared to the reverse pattern. The preharvest loss, sickle loss, uncut loss, shattering loss and total cutterbar loss were found to be 0.004 per cent, 0.87 per cent, 2.2 per cent and 2.28 per cent respectively. Manual harvesting costs Rs.1625/ha whereas reaper needs only Rs. 400/ha having a saving of Rs.1225/ha in addition to timeliness of work and saving in manual labour upto 186 man-h/ha. It is established that the tractor front mounted paddy reaper-windrower is an appropriate agricultural machine which suites technically and economically to Kerala conditions and helps to reduce the cost of cultivation of paddy and is recommended for popularization.